In-House Production
Engineering Team
Our experienced and skilled engineering team is dedicated to seal manufacturing. They possess deep expertise in designing and developing high-quality seals for various applications.
Compounding
Customer tailored compounding, with able to manufacture FDA, High temperature and more. Having our own compounding allows us to tweak material capabilities to the customer needs.
Extrusion Lines
In addition to our EPDM and NBR extrusion line, we have a dedicated line for silicone extrusions. Allowing us to select the best material and profile for the situation on short notice.
Splicing Machines
We have several advanced splicing machines for vulcanization. These machines ensure secure and durable joints between different sections of the seal, enhancing its overall strength and performance.
Curing Oven
Our curing oven provides a controlled environment for the curing process of the seals. It ensures the optimal temperature and duration for the curing process, resulting in seals with superior performance.
In-House Machining
Our machine area is fully equipped to produce extrusion dies, splicing molds, and air connectors with precision and efficiency. We prioritize quality control and invest in advanced machinery to stay at the forefront of innovation.
Testing Area
we have a dedicated testing facility where we conduct rigorous quality checks and performance evaluations. Our state-of-the-art testing equipment ensures that our seals meet the highest standards of reliability and functionality.
Robust ERP System
This manufacturer's specialized software empowers us to manage and integrate various aspects of our operations, including inventory management, production planning, procurement, quality control, and order tracking.
Engineering Team
Our engineering team is at the heart of our operations, driving innovation and excellence in sealing solutions. Comprising highly skilled professionals with extensive expertise in the field, our team is dedicated to providing cutting-edge designs and customized solutions to meet our customers’ unique requirements. With a strong focus on research and development, we continuously explore new materials, technologies, and manufacturing techniques to stay at the forefront of the industry. From concept to production, our engineering team ensures meticulous attention to detail, precision engineering, and rigorous testing to deliver superior-quality seals that meet the most demanding specifications.Â
- Dedicated to innovation and excellence in sealing solutions
- Expertise in a wide range of materials and manufacturing techniques
- Meticulous attention to detail and precision engineering
- Collaborative approach, working closely with customers
- Comprehensive support and expert guidance throughout the design and development process
Compounding
Extrusion Lines
At Advanced Sealing Technology, our extrusion capabilities are at the forefront of our manufacturing process. We have specialized extrusion lines that enable us to produce high-quality seals using a variety of elastomeric materials, including NBR, EPDM, and silicone. Our extrusion department offers:
- Wide variety of standard profile extrusion dies in stock, facilitating quick adjustments and efficient production of standard seal profiles.
- Custom profile die production capabilities, ensuring we can meet the specific needs of our customers.
- Separate extrusion lines for silicone, EPDM, and NBR materials to avoid any cross-contamination and maintain high quality.
- Innovative inflatable seal extrusion method, allowing precise control over dimensions and seal performance.
- Possibility to produce FDA compliant extrusions, meeting regulatory requirements for applications that require FDA compliance.
With our experienced engineering team and advanced extrusion technology, we deliver superior sealing solutions that meet the highest standards of quality, performance, and customization.
Splicing Machines
Precision Splicing
At Advanced Sealing Technology, we pride ourselves on our extensive splicing and vulcanization capabilities. With a wide variety of splicing molds available for our standard seal profiles, we can achieve precise and strong connections between seal segments. Our skilled technicians utilize specialized splicing methods to ensure optimal alignment and bonding, resulting in seamless connections that maintain the desired sealing properties. Whether it’s joining straight lengths or creating complex shapes, our in-house machining facility enables us to manufacture and adjust splicing molds quickly to meet tight deadlines. We are dedicated to delivering seals with superior strength, durability, and dimensional accuracy.
Dedicated Molds
To ensure the highest quality standards, we maintain separate molds for silicone, EPDM, and NBR materials to prevent any cross-contamination. This dedicated approach safeguards the integrity and performance of each seal type, giving our customers peace of mind. Our in-house machining capabilities play a crucial role in the manufacturing and maintenance of splicing molds. With the ability to swiftly produce and adjust molds, we can respond to customer needs promptly. Our skilled team of technicians has refined their expertise in splicing and vulcanization techniques, resulting in reliable and efficient processes. We take pride in our commitment to precision and quality, delivering sealing solutions that meet the most stringent requirements.
Curing Oven
At Advanced Sealing Technology, our commitment to quality extends to every stage of the manufacturing process, including curing. We have invested in a state-of-the-art curing oven to ensure the optimal performance and durability of our seals. Our curing oven provides a controlled environment where seals undergo the vulcanization process, allowing them to achieve their desired physical properties. The oven is equipped with advanced temperature and time control systems, ensuring precise curing cycles tailored to each material type. This enables us to achieve consistent and reliable results with every batch of seals produced.
The curing oven plays a vital role in ensuring the stability and longevity of our seals. It allows for proper cross-linking of the polymer chains, enhancing the material’s resistance to environmental factors, such as heat, chemicals, and aging. With its spacious capacity, our curing oven accommodates various seal sizes and configurations, allowing for efficient batch processing. Our experienced technicians closely monitor the curing process, ensuring adherence to strict quality standards and specifications.
By utilizing our advanced curing oven, we can deliver seals that exhibit excellent performance characteristics, including optimal hardness, flexibility, and resilience. Our commitment to utilizing cutting-edge equipment demonstrates our dedication to providing sealing solutions of the highest quality to meet the diverse needs of our customers.
In-House Machining
At Advanced Sealing Technology, we have a well-equipped in-house machining facility that enables us to achieve precise and efficient manufacturing processes. Our dedicated machining capabilities offer several advantages, including:
Quick Turnaround
With our in-house machining capabilities, we have the flexibility to quickly produce custom molds, splicing tools, and extrusion dies, reducing lead times and ensuring timely delivery of high-quality sealing solutions.
Customization
Our skilled machinists can create tailored solutions by precisely machining intricate profiles and components, meeting specific customer requirements and achieving optimal sealing performance.
Quality Control
By having complete control over the machining process, we maintain strict quality standards and ensure the precision and consistency of our products, resulting in reliable and durable seals.
Continuous Improvement
Our in-house machining capabilities enable us to constantly innovate and improve our manufacturing processes, enhancing efficiency, accuracy, and overall product quality.
With our advanced machining facility, we can effectively support the entire manufacturing journey, from concept to final product, ensuring exceptional sealing solutions that meet the unique needs of our customers.
Testing Capabilities
At Advanced Sealing Technology, we have a dedicated testing area equipped with state-of-the-art equipment to ensure the quality, performance, and reliability of our sealing solutions. Our comprehensive testing capabilities enable us to validate the functionality and durability of our products, providing peace of mind to our customers.
Key features of our testing area and equipment include:
Performance Testing: We conduct rigorous performance tests to evaluate factors such as compression set, resilience, tensile strength, and resistance to chemicals, temperature variations, and environmental conditions. This ensures that our seals meet the highest standards and can withstand demanding applications.
Dimensional Accuracy: Precise dimensional measurements are crucial for ensuring the proper fit and functionality of our seals. Our advanced measuring instruments allow us to accurately assess critical dimensions, tolerances, and geometrical features to meet stringent specifications.
Material Analysis: We employ advanced material analysis techniques to verify the composition, properties, and performance characteristics of the materials used in our seals. This enables us to select the most suitable materials for specific applications, ensuring optimal performance and longevity.
Custom Testing Solutions: We have the flexibility to design and develop custom testing procedures tailored to specific customer requirements or industry standards. This ensures that our seals perform reliably in diverse applications and meet the unique needs of our customers.
With our cutting-edge testing area and equipment, we are committed to delivering sealing solutions of the highest quality, precision, and performance. Our extensive testing capabilities reinforce our dedication to customer satisfaction and our continuous pursuit of excellence in the field of sealing technology.