Production
Welcome to the Inflatable Seal Production section at Advanced Sealing Technology. Here, we specialize in crafting high-quality inflatable seals designed for a variety of applications requiring precision and durability. Our state-of-the-art manufacturing process ensures each seal meets stringent quality standards, providing reliable and efficient performance. Discover how our expertise in inflatable seal production sets us apart in delivering custom solutions tailored to your specific needs. We produce durable, high-quality inflatable seals for diverse applications. Explore our range for reliable, airtight solutions.
In-House Seal Production
We take immense pride in the production capabilities that we have developed over the last 3 years, these capabilities allow us to have direct control over production, ensuring we consistently meet our high-quality standards. With our robust production capabilities and expert team, we’re able to offer impressively short lead times.
When you choose us, you’re not only selecting a provider that creates superior products, but one that understands the value of time in the competitive business environment. We work hard to streamline our manufacturing process to save you time without compromising on the quality of our products.
Production Capabilities
Engineering
Our experienced and skilled engineering team is dedicated to seal manufacturing. They possess deep expertise in designing and developing high-quality seals for various applications.
Extrusion
In addition to our EPDM and NBR extrusion line, we have a dedicated line for silicone extrusions. Allowing us to select the best material and profile for the situation on short notice.
Splicing
We have several advanced splicing machines for vulcanization. These machines ensure secure and durable joints between different sections of the seal, enhancing its overall strength and performance.
Curing Oven
Our curing oven provides a controlled environment for the curing process of the seals. It ensures the optimal temperature and duration for the curing process, resulting in seals with superior performance.
Testing Area
we have a dedicated testing facility where we conduct rigorous quality checks and performance evaluations. Our state-of-the-art testing equipment ensures that our seals meet the highest standards of reliability and functionality.
In-House Workshop
Our machine area is fully equipped to produce Hydraulic, pneumatic seals, bearings and air connectors with precision and efficiency. We prioritize quality control and invest in advanced machinery to stay at the forefront of innovation.
Sealing Experts
Our engineering team is at the heart of our operations, driving innovation and excellence in sealing solutions. Comprising highly skilled professionals with extensive expertise in the field, our team is dedicated to providing cutting-edge designs and customized solutions to meet our customers’ unique requirements. With a strong focus on research and development, we continuously explore new materials, technologies, and manufacturing techniques to stay at the forefront of the industry.
Extrusion Lines
At Advanced Sealing Technology, our extrusion capabilities are at the forefront of our manufacturing process. We have specialized extrusion lines that enable us to produce high-quality seals using a variety of elastomeric materials, including NBR, EPDM, and silicone. Our extrusion department offers:
- Wide variety of standard profile extrusion dies in stock, facilitating quick adjustments and efficient production of standard seal profiles.
- Custom profile die production capabilities, ensuring we can meet the specific needs of our customers.
- Separate extrusion lines for silicone, EPDM, and NBR materials to avoid any cross-contamination and maintain high quality.
- Innovative inflatable seal extrusion method, allowing precise control over dimensions and seal performance.
- Possibility to produce FDA compliant extrusions, meeting regulatory requirements for applications that require FDA compliance.
With our experienced engineering team and advanced extrusion technology, we deliver superior sealing solutions that meet the highest standards of quality, performance, and customization.
Splicing Machines
At Advanced Sealing Technology, we pride ourselves on our extensive splicing and vulcanization capabilities. With a wide variety of splicing moulds available for our standard seal profiles, we can achieve precise and strong connections between seal segments.
Dedicated Moulds
To ensure the highest quality standards, we maintain separate molds for silicone, EPDM, and NBR materials to prevent any cross-contamination. This dedicated approach safeguards the integrity and performance of each seal type, giving our customers peace of mind. Our in-house machining capabilities play a crucial role in the manufacturing and maintenance of splicing molds. With the ability to swiftly produce and adjust molds, we can respond to customer needs promptly. Our skilled team of technicians has refined their expertise in splicing and vulcanization techniques, resulting in reliable and efficient processes. We take pride in our commitment to precision and quality, delivering sealing solutions that meet the most stringent requirements.
Curing Oven
Our state-of-the-art curing oven optimizes seal performance and durability through vulcanization. This process strengthens rubber by cross-linking polymer chains, enhancing resistance to heat, chemicals, and aging.
Advanced temperature and time controls ensure consistent, reliable results. The spacious oven accommodates various seal sizes for efficient batch processing. Our technicians closely monitor the process to meet strict quality standards.
Investing in this technology guarantees exceptional seal durability and stability for diverse applications.
In-House Machining
At Advanced Sealing Technology, we have a well-equipped in-house machining facility that enables us to achieve precise and efficient manufacturing processes. ur dedicated machining capabilities offer several advantages, including:
Quick Turnaround
With our in-house machining capabilities, we have the flexibility to quickly produce custom molds, splicing tools, and extrusion dies, reducing lead times and ensuring timely delivery of high-quality sealing solutions.
Quality Control
By having complete control over the machining process, we maintain strict quality standards and ensure the precision and consistency of our products, resulting in reliable and durable seals.
Customization
Our skilled machinists can create tailored solutions by precisely machining intricate profiles and components, meeting specific customer requirements and achieving optimal sealing performance.
Testing Capabilities
At Advanced Sealing Technology, we have a dedicated testing area equipped with state-of-the-art equipment to ensure the quality, performance, and reliability of our sealing solutions. Our comprehensive testing capabilities enable us to validate the functionality and durability of our products, providing peace of mind to our customers.
Performance Testing
We conduct rigorous performance tests to evaluate factors such as compression set, resilience, tensile strength, and resistance to chemicals, temperature variations, and environmental conditions. This ensures that our seals meet the highest standards and can withstand demanding applications.
Dimensional Accuracy
Precise dimensional measurements are crucial for ensuring the proper fit and functionality of our seals. Our advanced measuring instruments allow us to accurately assess critical dimensions, tolerances, and geometrical features to meet stringent specifications.
Material Analysis
We employ advanced material analysis techniques to verify the composition, properties, and performance characteristics of the materials used in our seals. This enables us to select the most suitable materials for specific applications, ensuring optimal performance and longevity.
Custom Test-Setups
We specialize in tailored testing solutions for seals, including inflatable, hydraulic, pneumatic seals, and leak-testing applications. Our custom procedures ensure reliability and performance in diverse conditions.
USP’s
- Tailored Procedures: Designed to meet specific customer requirements and industry standards.
- Advanced Equipment: State-of-the-art testing equipment for simulating real-world environments.
- Comprehensive Management: End-to-end testing services from design to detailed reporting.
Continuous Improvement: Innovation driven by R&D and customer feedback integration.
Our solutions guarantee seals perform optimally, meeting rigorous quality and performance standards.